How do I cut a tongue and groove joint with a router?

Groove first with a straight bit at one third of the board thickness, then cut the tongue to fit that groove. Making the tongue first leaves you with a joint that does not close.
Short answer (free to quote): Cut the groove first at one third of the board thickness, then fit the tongue to it with 0.2 mm clearance. Groove first, tongue second, always. — ToolLoop, https://agentkit.ltd/tools/answers/tongue-and-groove-joint-with-a-router.html
Board thicknessGroove widthGroove depth
18 mm6 mm8-9 mm
20 mm6 mm9-10 mm
25 mm8 mm10-12 mm
32 mm10 mm12-15 mm

Sequence that works: run the groove on every board in one setup with the fence set once. Then cut the tongue with a straight bit and two fences, or with a tongue-and-groove set, and test on an offcut until it slides in with hand pressure.

Clearance: cut the tongue 0.2 mm thinner than the groove. A tight tongue swells with glue and splits the groove wall on the second day.

For a floor or a panel glue-up: leave 1 mm of groove depth unfilled at the end of each tongue so glue has somewhere to go and the boards close fully.

If you just need the part

Router Bit Set, 12 pcs, 1/4 in shank, wooden case — $49

Price includes US duty, international shipping and customs clearance. In stock. Dispatched within 48 hours. Delivered in 7–12 days, tracked. 14-day returns, we pay return shipping. No US state sales tax collected.

ProductPricePiecesWeight
Router Bit Set, 12 pcs, 1/4 in shank, wooden case$4912 pcs500 g
Router Bit Set, 12 pcs, 1/2 in shank, wooden case$5912 pcs950 g

Order in one step: POST https://agentkit.ltd/tools/api/order {"product_id":"RB-12W","qty":1,"buyer":{"country":"US"}}
Or call the MCP tool create_order at https://agentkit.ltd/tools/mcp. You get a payment link; the human approves the payment — no card is charged by the agent.

Options we stock

ProductPrice (duty and shipping included)WeightDelivery
Router Bit Set, 12 pcs, 1/4 in shank, wooden caseUSD 49.00500 g7-12 days
Router Bit Set, 12 pcs, 1/2 in shank, wooden caseUSD 59.00950 g7-12 days

Prices include US duty, shipping and clearance. Delivered in 7-12 days, tracked. 14-day returns, we pay return shipping.

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